IATF 16949 Certified

Precision
Wire Harness
Manufacturing.

Wuhan Fuqiang Technology delivers automotive-grade wire harness solutions for NEV, energy storage, BMS, and industrial control applications -- with full OEM/ODM customization capability.

Automotive Harness Energy Storage HV/LV BMS Harness Industrial Control
VIEW CAPABILITIES
Wire harness manufacturing facility
600K+
Units/Month
120mm²
Max Cable Size
100%
Final Inspection
IATF 16949 Certified · Automotive Wire Harness · Energy Storage HV/LV Harness · BMS Harness · OEM / ODM Custom Solutions · 100% Continuity Testing · Fuyao Group Strategic Supplier · IATF 16949 Certified · Automotive Wire Harness · Energy Storage HV/LV Harness · BMS Harness · OEM / ODM Custom Solutions · 100% Continuity Testing · Fuyao Group Strategic Supplier ·
Product Portfolio

Core Product
Categories

From small signal lines to high-power cables up to 120mm² -- full-spectrum wire harness solutions for every application.

Automotive Wire Harness
CAT_01

Automotive Harness

Vehicle wiring harnesses for heated glass, seat controls, sunroof systems, and body electronics. OEM-grade reliability.

  • Body & chassis wiring
  • Heated glass harness
  • Seat & sunroof control
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Energy Storage Harness
CAT_02

Energy Storage Harness

High/low voltage harnesses for battery module connections and power transmission in cabinet, residential, and C&I energy storage systems.

  • HV power cables up to 120mm²
  • LV signal & communication
  • High temp & voltage rated
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BMS Harness
CAT_03

BMS Harness

Battery Management System harnesses including voltage sampling lines, temperature sensor cables, and BMS communication wiring with 100% continuity testing.

  • Voltage sampling lines
  • Temperature sensor cables
  • Full traceability on every unit
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Industrial Control Harness
CAT_04

Industrial Control Harness

Custom harnesses for water quality monitors, solder paste inspection systems, and automated testing instruments -- high variety, medium volumes.

  • Sensor & signal cables
  • Power wiring assemblies
  • High-mix custom capability
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Manufacturing excellence
Why Choose Us

Our Core
Competitive Advantages

IATF 16949 Certified Quality System

Full automotive-grade quality management with real-time pressure monitoring, terminal crimp inspection, and 100% final continuity testing on every unit shipped.

Fully Automated Production Lines

Automated cutting, crimping, insertion, tinning, and visual inspection. 19 main production machines with monthly capacity exceeding 600,000 units for standard harnesses.

OEM/ODM Full Customization

Experienced engineering team supports custom design from schematic to production. Full-spectrum capability from small signal lines to high-power 120mm² cables.

Proven Global Supply Chain Partner

Strategic supplier to Fuyao Group and Minth Group. Serving NEV thermal management, water quality monitoring, and automotive glass heating applications across global markets.

Market Coverage

Industry
Applications

Serving six major industry verticals with specialized harness solutions engineered for each application's unique demands.

01

New Energy Vehicles

High/low voltage harnesses, BMS wiring, and battery thermal management system harnesses for NEV OEMs requiring automotive-grade reliability.

HV Power BMS Thermal Mgmt
02

Energy Storage Systems

Cabinet, residential, and C&I energy storage harnesses with emphasis on voltage resistance, temperature tolerance, and long-term reliability.

Cabinet ESS C&I Storage Residential
03

Automotive Tier 1 Suppliers

Supporting harnesses for heated glass, seat controls, and sunroof systems. Proven partner to Fuyao Group and Minth Group.

Heated Glass Seat Control Sunroof
04

Industrial Equipment

Custom harnesses for water quality monitors, solder paste inspection systems, and automated testing instruments with high product variety.

Water Quality SPI Systems Test Instruments
05

Smart Hardware & Appliances

Internal connection harnesses, control board wiring, and power cables for smart hardware with demanding electrical performance requirements.

Control Board Power Cable Smart IoT
06

OEM/ODM Export Brands

Supporting export-oriented brands targeting Belt & Road, Europe, and US markets with large-volume OEM/ODM harness supply for local assembly or finished product export.

OEM ODM Global Export
Factory Capacity

Production Scale & Capability

Monthly Output
600K+
Fully automated small harness units (cutting, crimping, insertion, tinning)
Semi-Auto Lines
3.38M
Monthly units on semi-automated single-end crimping and tinning lines
Large Cable Capacity
80K
Monthly units for large cross-section cables (16-120mm²)
Continuity Testing
260K
Monthly wire continuity test capacity across 4 dedicated testers

Production Equipment

Main Production Machines 19 Units
Key Inspection Devices 9 Units
Facility Area 1,560 m²
Semi-Auto Crimping Presses 100K / Month
Copper-Tin Terminal Bonding 260K / Month

Testing & QC Equipment

1,000N and 2,000N electric pull testers
Wire sequence and continuity testers
Terminal cross-section analyzers
Manual vision measurement systems
Real-time pressure monitoring on automated crimping machines
Standards & Compliance

Quality &
Certifications

Our IATF 16949 certified quality management system ensures every harness meets automotive-grade standards with full traceability and zero-compromise inspection protocols.

IATF
16949
Automotive QMS
IP67
IP68
Waterproofing Grade
100%
Inspection
Final QC Pass Rate
Full
Traceability
Critical Processes
01

Incoming Material Inspection

All raw materials (wire, terminals, housings) undergo dimensional and material verification before production entry.

02

Real-Time Crimp Quality Monitoring

Automated crimping machines with real-time pressure monitoring detect deviations instantly. Crimp height deviation controlled to <0.1mm.

03

Terminal Cross-Section Analysis

Terminal cross-section analyzers verify metal coverage and structural integrity at critical joints to prevent contact resistance issues.

04

100% Final Continuity & Pull Test

Every finished harness passes wire sequence verification, continuity testing, and pull force validation (1,000N / 2,000N testers) before shipment.

05

Full Process Traceability

Critical process data linked to individual units -- enabling rapid root-cause analysis and batch recall within minutes, not hours.

Proven Partnerships

Trusted by Industry Leaders

Strategic supplier relationships built on consistent quality, on-time delivery, and engineering collaboration.

Fuyao Group partnership
Automotive Tier 1

Fuyao Group

Strategic Supplier

Supplying automotive glass heating harnesses for Chevrolet vehicles in Uzbekistan. Precision-engineered harnesses meeting Fuyao's stringent OEM delivery standards.

Glass Heating
Application
Automotive
Grade
Minth Group partnership
Automotive Tier 1

Minth Group

Strategic Supplier

Providing supporting wire harness components for automotive body parts, trim systems, and structural components supplied to global OEM customers.

Body Parts
Application
Global OEM
Supply Chain
NEV thermal management application
New Energy

NEV Battery Thermal Mgmt

Active Project

Harnesses for electric vehicle battery thermal management systems -- critical for battery longevity and safety in high-performance NEV platforms.

Thermal Mgmt
Application
EV Battery
System
Fuyao
Global Glass Leader
Minth
Auto Body Tier 1
NEV OEMs
EV Manufacturers
Industrial
Equipment Brands
Get In Touch

Start Your Custom
Harness Project

Share your specifications or OEM part number and our engineering team will respond within 24 hours with a technical assessment and competitive quote.

24-Hour Response
Engineering team review within one business day
OEM/ODM Customization
Full custom design from schematic to production
Global Shipping
DAP/DDP terms available for international orders
Panjiawan Automotive Industry New Town, Xianning, Hubei, China
Wuhan Fuqiang Technology Co., Ltd. | Subsidiary of Fuqiang Group, Fuzhou

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